Master the Art of Metal Bending

Expert 5-Axis Tube & Pipe Fabrication for Complex Designs and Demanding Specifications

Advanced 5-Axis Tube Bending Solutions at Shaarawy Industries

Shaarawy industries delivers unparalleled precision in tubular fabrication. Our advanced 5-axis tube bending technology empowers us to create sophisticated, multi-plane geometries with exceptional accuracy in a single operation. This capability is critical for manufacturing the high-integrity components vital to performance automotive systems, robust hydraulic assemblies, custom architectural structures, and complex machinery. We utilize stainless steel, aluminum, copper, and mild steel, ensuring each bend meets rigorous standards for precision and durability.

Unmatched Precision for Complex Geometries

Unified Multi-Axis Bending

Execute complex bends across multiple planes without intermediate handling, ensuring perfect alignment and saving valuable time.

Exceptional Repeatability

Achieve exact tolerances and consistent results across entire production runs.

Preserved Material Integrity

Advanced control systems significantly reduce common imperfections like wall thinning, wrinkling, and ovality, even on challenging tight-radius bends.

Simplified Assembly

The production of intricate, single-piece constructions eliminates the need for multiple welds and connections, thereby enhancing overall strength and reliability.

Material Expertise

Mild Steel

Stainless Steel

Aluminum

Copper

Technical Specifications & Capabilities

Tube Capacity

Outer Diameter(mm): 5 - 50mm
Outer Diameter(inch): 0.2 - 2inches

Wall Thickness Range

Wall thickness(mm): 0.2 - 5mm
Wall thickness(inch); 0.00787 - 0.19685 inches

Minimum & Maximum Bend Radius

From [0.5x] OD up to [2x] OD

Quality Assurance

Ensuring dimensional accuracy and material integrity is paramount. Our quality control process is rigorous and multi-stage

First Article Inspection (FAI)

● The initial part produced undergoes a comprehensive inspection before full production is authorized using CMM (Coordinate Measuring Machine) to compare it with the original CAD model.

In-Process Verification

● Dimensional Spot-Checks critical dimensions are verified at regular intervals using precision tools.
● Digital Calipers & Micrometers: Measure outside diameter to detect ovality.
● Precision Angle Gauges: Confirm bend angles are within tolerance .
● Radius Gauges: Verify the bend radius accuracy.

Critical Dimensions Monitored

● Leg Lengths: The length of straight sections between bends.
● Center line Radius (CLR): The radius of the curvature.

Final Batch Validation

● Process: A statistical sample from the completed order is fully inspected to guarantee consistent quality throughout the production lot.
● Method: Utilizes both automated CMM data and manual verification techniques.

Comprehensive Documentation

● Maintain Detailed Records: All inspection data—from first article to final audit—is meticulously documented. This provides full traceability and certifies compliance for our clients, which is essential for regulated industries.

On-Time Delivery

● Your finished, certified parts are carefully packaged and delivered as promised.

Ready to See the Difference Precision Makes?

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